Direct Warping Machine

Your Leading Direct Warping Machine Supplier

XIANGYING MACHINE MANUFACTURING CO., LTD (NEW POWER TECHNOLOGY CO., LTD ) is a private science-tech enterprise which is specialized in the development, production, sales, and service of high speed terry towel warp knitting machines, high speed tricot machines, warping machines, and spare parts. There are many types of direct warping machines and they are widely used. Include direct warper for filament yarn, direct warper for polyamide and polyester filament, direct warper for cotton yarns, direct warper for rigid yarns, direct warping machine for yarns, direct warper and beaming machine, high speed direct warper, high speed warping machine, and high speed direct warping machine.

Why Choose Us?

Strong Strength

The company was founded in the year 2008 and covers an area of over 10000㎡ with advanced manufacturing technologies and powerful technical forces with precise processing equipment such as horizontal, vertical, and gantry processing centers.

Broad Market

We already have a strong overseas marketing team and have established long-term and loyal cooperation relationships with our customers in some countries where the textile business is developing rapidly like India, Turkey, South America, Egypt, Russia, Uzbekstan, etc.

Excellent Service

We not only provide one-year quality guarantee, but also provide you with the whole process of pre-sales and after-sales service. We try our best to provide the best cost performance to improve customer satisfaction.

Introduction to Direct Warping Machine

Direct warping machines are machinery used in the textile industry where large production of consistently the same or similar items is required. They are normally used for the production of fractional beams of lower density that are later brought together to form the complete beam to be loom-mounted.

Specifications of Direct Warping Machine

Line Speed	0～1000m/min
Max. Tension of line	2500N
Brake Torque	3200NM
Up and Down of Beam	Pneumatic control
Tight and Release of Beam	Pneumatic control
Diameter of Speed Roller	160mm
Power of Main Motor	7.5kw
Control type of Main Motor	Converter Control
Monitoring Way	Immediate monitor by Microcomputer controlled touch screen
Control type of Positive Yarn-send Roller	2kw AC high-speed servo control system
Diameter of Positive Yarn-send Roller	160mm
Pressure of Pneumatic source	6bar

Functions of Direct Warping Machine

The work speed is higher.

The creel capacity is high.

It provides greater efficiency than other warping process.

The direct warping machine drives the warp beam with an oil motor using hydraulic steeples speed change.

The transmission speed in this technique is faster than the typical range.

Requirements for Using Direct Warping Machine

Direct warping

Used mostly for electronic applications. A large and predetermined number of ends pulled from a creel are wound onto a large spool (beam) and placed on a warper to produce section beams. Then a predetermined number of them are assembled on a slasher to generate a loom beam, which will be used in the next processing step. During the slashing operation, a secondary sizing is applied to the ends in order to enhance their abrasion resistance. Some applications don't require the slashing operation; section beams can be used directly in the next textile process or a determined number can be assembled on a beamer to make up a loom beam.

Sectional warping

A sheet of ends, pulled from a limited number of packages, is placed on a creel and wound onto the cylinder of the sectional warping machine in order to build a section. When the required amount of warp end sheets necessary to achieve the desired fabric width have been completed and placed side by side, all of the sections are rewound directly on a beam, creating the loom beam.

Warping Sizing

A predetermined number of ends pulled from a creel are directly slashed and wound onto a beam. Then the slashed section beams are assembled together on a beamer to produce the loom beams.

Usage of Direct Warping Machine

Direct warping machines are normally used for the production of fractional beams of lower density that are later brought together to form the complete beam to be loom-mounted.

Direct warping machines consist of a system of wire supports, called creel, that keeps the wires in tension and allows them to be wound evenly on the warp.The use of direct warps allows for greater precision in fabric production and reduced waste during the weaving process.

In addition, these machines can produce large quantities of fabric quickly and efficiently, making them an ideal choice for the textile industry.

Packing

FAQ

Q: What are the components of direct warping machine?

A: Warping machine has three major components:
Yarn guide : To guide the yarn. Tension by upper & lower disc tensioner.
Yarn cleaner :To remove various faults of the yarn like slubs, neps, etc.
Ceramic guide disc : To guide the yarn from creel to warping m/c.

Q: What are the advantages of direct warping machine?

A: Direct warping machines use automatic tension control and various creel designs to produce uniform warps efficiently. They offer advantages like fewer end breaks and reproducible quality warping.

Q: What is the process of direct warping machine?

A: The shaper process can be defined as a process for removing metal from the surface in horizontal, vertical and angular planes by the use of a single-point cutting tool held in a ram that reciprocates the tool in a linear direction across the workpiece held on the table of the machine.

Q: What is the key weaving part of the direct warping machine?

A: The warp machine is a critical component of the weaving process as it ensures the quality and consistency of the warp threads, which directly affects the quality of the final woven fabric.

Q: What is the process of direct warping machine?

A: In section warping, warp yarns are organized into yarn bands (sections), each having the same warp density as for the weaver's beam. The warp yarns are wound onto the drum band by band until all yarns are wound onto the drum. Then, the yarn sheet is transferred from the drum onto the weaver's beams.

As one of the most professional direct warping machine manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy the best direct warping machine for sale here from our factory. Contact us for custom service.

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