Direct Warper for Filament Yarn

 

GF510 Direct Warper for polyester filament yarn is suitable for Φ40"×21",Φ30"×21" beam with 504ends

 

Main Machine Parts including：Warper Head ,automatic adding oil device ,yarn storage,balance tension roller,eyelet board parts,anti-static eliminator ,,eyelet board, remote controller

 

Creel Parts Configuration ：bobbin turn able creel(internal and external yarn out in two form)：distance 400mm*400mm with 6 layer ,YZZ-IV type hydro damping tensioner with 504 ends,Cannula creel, pin drop stop motion , a small car which can stand on it to change the yarn bobbin

 

 

Line Speed	0～1000m/min
Max. Tension of line	2500N
Brake Torque	3200NM
Up and Down of Beam	Pneumatic control
Tight and release of Beam	Pneumatic control
Diameter of Speed Roller	160mm
Power of Main Motor	11kw
Control type of Main Motor	Converter Control
Monitoring Way	Immediate monitor by Microcomputer controlled touch screen
Control type of Positive Yarn-send Roller	2kw AC high-speed servo control system
Diameter of Positive Yarn-send Roller	160mm
Pressure of Pneumatic source	6bar

 

GF510 Direct Warper for polyester filament yarn is suitable for Φ40"×21",Φ30"×21" beam.

 

 

Main Motor	FANG LI of China
high-speed servo system	INVT of China
Converter	INVT of China
Test components A	BANNER of USA
Pneumatic components	CZKW of China
PLC	SIEMENS of China
Touch screen	MCGS of China
Operating components	SCHNEIDER of France
bearing	NSK of Japan

 

 

◆The special copy function guarantees the data of every beam are the same in the same group, like the circle number, meters and diameter. This function avoids that the yarn quantity is not unique caused by different diameters, which can reduce the waste of yarn.

 

◆The main motor is controlled by converter. The constant and reliable digital pulse close ring controlled by the PLC guarantees the speed of winding and storing yarn is stable.

◆The bracket movement of beam is controlled by pneumatic, and its position is accuracy controlled by photoelectric sensor and the PLC automatically, which select the different position according to beam's diameter.

 

◆The tail bracket is controlled by pneumatic, and the shaft adepts centre fixing shaft head. These two features make the damage to inner beam caused by the shift lower down to the minimum.

 

◆The main brake adepts pneumatic butterfly brake. The breaking tray with middle unoccupied has a nice heat-dissipated function. On the other hand, the using of break pincer with auto-compensation and the hoofed piece makes the butterfly brake stable and last a long life.

 

◆The brake of Positive roller and Speed roller can make different brake pressures according to different speeds (more than 200 m/min). These different pressures, together with the main beam break, guarantees the yarn tension in the breaking time is the same as the tension under the constant speed.

 

◆The electric parts adept the programmable controller of PLC of SIEMENS and 7" MCGS touch screen of Beijing. All the electrical troubles and wrong operation information are displayed on the screen, in which the Chinese language and English language can be exchanged according to different requirement. The pneumatic part, Aortic, is made in Taiwan. Their soft air media finishes all the activities required by mechanical parts according to correct orders from the PLC.

 

◆The Positive roller is covered by high-hardness coating, so the smoother surface improves the absorption to the yarn. The AC high-speed servo system provides a power to the above roller, matching with the PLC, both of which service for the main winding system, to make sure the tension of yarn unique constantly.