Application
After cutting and finishing, the fabric can be formed medium pile fabric which pile height can be 5-25mm, the fabric pile is full and soft .Pile yarn into a circle and not detached from the base fabric. The machine is widely used in plush toys, fur coat, carpets, blankets and other products such as flannel, coral fleece, Kirin cashmere,circle fleece, PV velvet ,simulation fur etc.
Machine specification
S/N |
Description |
Specification |
1 |
Model |
GE288 |
2 |
Needle type |
Embedded Latch needle (individual needle) Brand: Germany Yantex ,Other needles elements are famous China-made brand |
3 |
Working Width |
90inch , 100inch ,110inch,138inch |
4 |
Gauge |
16G/18G/22G |
5 |
Guide bar |
5 bars( one pile yarn bar ,four ground bars ) |
6 |
Warp shaft size and beam size |
Warp shaft dia 152mm Beam size for pile bars Φ40"×21", ground barsΦ30"×21" |
7 |
Max Speed |
850rpm |
8 |
Double pile height |
10-50mm |
9 |
Main Drive |
Oil –immersed cam drive |
10 |
Main motor power |
4kw |
11 |
Yarn Let off device |
Electronic yarn let off |
12 |
Pattern Drive |
Pattern cam |
14 |
Fabric take-up |
Electronic take up |
15 |
Batching Device |
Independent motor controlled batching device.Max batching Diameter :1300mm. |
16 |
Electrical Device |
Three phase alternating –current supply 380V/50HZ.Frequency control |
17 |
Laser Stop Device |
Three groups of infrared laser yarn break auto stop device(SanLi Brand ) |
Main machine Configuration
1. Knocking over part
Two individual type latch needle bars, two knocking-over bars, two sinker bars, five guide bars(one pile bar, 4 ground bars) which each equipped with accordingly guide yarn needle block and separate yarn needle block .sinker needle bar with sinker needle block , two pcs closed steel wire.
2. Warp shaft support
Warp shaft support can install 4 sets ground bar yarn let off device and 1 pile bar yarn let off device
Warp shaft dia 152mm, on the warp shaft can bear pile yarn bar for beam size Φ40"×21 and Ground bar for beam size Φ30"×21"
3.Yarn let- off device
Two-roller positively yarn let-off, change the let- off amount by the servo motors , 5sets EBA type yarn let- off driven.
4.Pattern Drive Mechanism
We will supply pattern drive device for one set according to fabric workmanship .
5.Fabric take –up and batching device
Take up and batching rollers driven by take up and batching servo motors ,independent batching device
6. Electrical Device
Three phase alternating –current supply 380V/50HZ.Frequency control, Main Motor:4kw
Configuration of main electrical parts
Main Motor |
Siemens |
Low Voltage Electrical Apparatus |
Schneider |
Servo Motor |
INOVANCE |
Encoder |
Autonics |
Frequency Converter |
INOVANCE |
Touch Screen |
MCGS |
Key Part Bearing |
INA |
Programmable |
INOVANCE |
Basic free consumable spare parts to be supplied with each machine
No. |
Name |
Qty |
1 |
Latch individual needle |
100pcs |
2. |
Sinker block |
10pcs |
3. |
Separate yarn needle block |
10pcs |
4. |
Guide yarn needle block |
30pcs |
5 |
Tool box |
1set |
Some wearing parts are not in the warranty range
No. |
Name |
1 |
Latch needle |
2 |
Sinker |
3. |
Needle core block |
3 |
Guide Needle Block |
4 |
Separate Needle Block |
Machine Diagram and Photos :