Stenter Machine For Holland Velvet Fabric

Stenter Machine For Holland Velvet Fabric

NEW POWER's XLC-2200-12 Stenter Machine is specifically engineered for Holland Velvet fabric finishing. Featuring a 2000mm working width, 12-chamber thermal oil heating, and precise tension control, it ensures superior pile uniformity and soft hand-feel. Get a competitive quote today!
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Description
Technical Parameters
XLC-2200-12 Series Automatic Stenter Machine For Holland Velvet Fabric

 

The XLC-2200-12 stenter machine is a premium industrial fabric setting solution meticulously designed for high-end textile applications, with a specialized focus on Holland Velvet fabric processing. As a leading fabric stenter machine manufacturer, NEW POWER understands that velvet fabrics require exceptional care to maintain their luxurious pile and texture.

 

Featuring a robust 2000mm working width and an extensive 12-chamber heating system, this heavy-duty stenter machine utilizes an advanced thermal oil heating system to deliver unparalleled temperature uniformity. This ensures that delicate Holland Velvet undergoes precise heat setting, drying, and curing without compromising its signature softness or dimensional stability.

 

XLC-2200-12 Series Automatic Stenter Machine For Holland Velvet Fabric

 

Why Choose XLC-2200-12 Stenter Machine For Holland Velvet?

 

Processing Holland Velvet presents unique challenges, such as pile crushing, uneven dye fixation, and width inconsistency. The XLC-2200-12 is engineered to solve these issues with distinct advantages:

● 12-Chamber Precision Heat Setting: The extended 12-chamber design allows for a highly gradual and controlled temperature curve. This is critical for Holland Velvet, as it prevents "thermal shock" that can damage the delicate pile structure, ensuring a uniform and plush hand-feel.

● Specialized Low-Tension Control: Equipped with a highly sensitive overfeed system and precision pin/clip chains, the machine maintains minimal tension throughout the process. This prevents the velvet from stretching or losing its elasticity, preserving the fabric's original drape and quality.

● Superior Thermal Oil Heating System: Our indirect thermal oil heating ensures stable, high-temperature heat transfer with low pressure. The system provides exceptional temperature uniformity (±2℃) across the entire 2000mm width, eliminating horizontal stripes or color shading issues common in velvet finishing.

● Intelligent PLC Automation: The machine features a state-of-the-art PLC touch screen interface. Operators can store and recall specific recipes for different velvet weights and compositions, ensuring 100% process repeatability and reducing human error.

● Energy-Efficient & Eco-Friendly: The sealed chamber structure combined with an optimized air circulation system minimizes heat loss. The high thermal efficiency of the oil heating system significantly reduces fuel consumption, lowering your overall production costs.

 

Core Technical Parameters of Stenter Machine

 

Model XLC-2200-12
Type of Fabric Holland velvet
Speed Range (m/min) 5-100 m/min
Roll Width 2200mm
Nominal & Working Width (mm) 2000mm
Min. Acceptable Fabric Width (mm) 800mm
Mangle 3 bowl heavy padder mangle with chemical trough and double brush roller
Centering Device 2 pcs ( XinYi Brand)
Chain/Rail Needle with Windproof clip / oil injection guide rail
No.of Chambers 12 (3m/chamber) with high thermal insulation
Max. Temperature In The Chamber 250℃
Heating System Thermal oil
Cooling System Air cooling*2 & water cooling cylinder*3
Exhaust System Required
Operating System

Fully PLC Controlled

Temperature control system in HMI through PLC, not with an external temperature controller

Working Width Regulation System

* The first beam in the entrance is driven and adjusted by 0.4 KW gear reducer, with prompt movement, and the width is based on different fabric feed-in requirements.

* The width of the last track in the fabric exit can be independently adjusted by an electric device, and can also be adjusted together with the overall width.

* Individual motor with encoder on each chamber for width adjustment, which is controlled by the same HMI, and all data of each chamber's Width Data in the HMI above can be controlled by the HMI, and width datas show in the HMI.

Feed Fabric Chain Horizontal pin chain
Valves With one electric oil temperature control valve and two nos isolating oil valves (Call Manual shut off valve) per chamber.
Damper Auto pneumatic damper to avoid the parking mark on the fabric.
Extension Part Width extension 1.5 m with fabric supporting poles
Chemical Barrrels 2 pcs chemical barrels as standard accessories, 500L/pc with liquidometer
Heat Exchanger One chamber with two heat exchangers
Filter Mesh Two filter mesh per chamber
Batching Device Active A-frame batching device with motor controlling tension
Entrance and Exit Door Plate Up and down areas both need stainless steel plates
Electric Cabinet Heat Radiation Small AC installed on the side of the electric cabinet
Power 380V/ 50HZ
Compressed Air Pressure 4-8KG/CM2
Machine Color Grey
Machine Installation Type Ground

 

Packaging & Shipping of Stenter Machine

 

Port of Loading: Shanghai

Payment Terms: The buyer make 30% of the Contract Value by TT as a Deposit, Remaining 70%TT Should be Arranged Before Delivery

Delivery Time: Within 60 working days after receipt of the Advance. If the delivery time is influenced by Legal Holiday or International Sea Shipment Conditions, Seller and Buyer shall have a friendly negotiation and mutual Understanding.

 

Packaging Shipping of Stenter Machine

 

Application Cases

Stenter Machine Case of Premium Home Textile Mill in India
Case Study: Premium Home Textile Mill in India
A manufacturer of high-end Holland Velvet curtains struggled with inconsistent pile height and fabric shrinkage. After integrating the XLC-2200-12, they utilized the 12-chamber gradual heating profile to perfectly set the fabric. The result was a 98% reduction in shrinkage and a noticeably softer, more uniform velvet pile, allowing them to secure premium export contracts.
Stenter Machine Case of Upholstery Fabric Supplier in Eastern Europe
Case Study: Upholstery Fabric Supplier in Eastern Europe
The client required a machine capable of handling wide-width (1900mm) heavy velvet with extreme precision. The XLC-2200-12's 2000mm working width and robust chain system handled the heavy load effortlessly. The precise thermal oil temperature control ensured consistent color fastness across the entire fabric width, significantly reducing their defect rate.

 

Frequently Asked Questions

Q1: Why is a 12-chamber stenter machine necessary for Holland Velvet?

A: Holland Velvet is a delicate fabric that requires a very gradual heating and cooling process to protect its pile. A 12-chamber machine allows for a longer, more controlled drying and setting curve compared to standard 6 or 8-chamber machines. This prevents pile crushing and ensures the fabric retains its luxurious softness and dimensional stability.

Q2: How does the thermal oil heating system benefit velvet fabric finishing?

A: Thermal oil provides stable, uniform, and high-temperature heat at low pressure. Unlike direct steam or gas, it eliminates hot spots that can cause scorching or uneven setting on sensitive velvet fibers. This results in consistent quality, better hand-feel, and improved color vibrancy.

Q3: Can the XLC-2200-12 handle fabrics other than Holland Velvet?

A: Absolutely. While optimized for velvet, its 2000mm width and 12-chamber capacity make it highly versatile. It is equally effective for processing other heavy or delicate fabrics such as terry towels, plush toys, microfiber, and technical textiles requiring precise heat setting.

Q4: What kind of after-sales support does NEW POWER provide?

A: We provide comprehensive global support, including remote video troubleshooting, on-site engineer installation and training (based on location), and a reliable supply of genuine spare parts (such as needle chains, motors, and sensors) to ensure your production line runs smoothly 24/7.

 

Contact NEW POWER today to discuss your production needs and get a customized quote for the XLC-2200-12 Stenter Machine.

 

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